12 Steps to Build a Roof-Mounted Portable Shower

diy roof rack outdoor shower

Many outdoor adventures—camping, beach trips, marathons, and even local park visits—become more enjoyable with a portable shower. A roof-mounted shower is a game-changer for staying clean and refreshed while on the go. In this guide, we’ll walk you through building your own DIY roof-mounted shower in just over an hour for around $60.

Why This DIY Portable Shower Works

diy-roof-rack-outdoor-shower

  • Affordable: Costs significantly less than commercial options.
  • Convenient: Easily mounts on your vehicle’s roof.
  • Efficient: Uses air pressure to deliver a steady water flow.
  • Customizable: You can modify it to fit your needs.
  • Durable: Made with sturdy PVC materials, ensuring longevity.

What You Will Need

What You Will Need

Materials:

  • 5 feet of 4-inch PVC pipe
  • 1 x 4″ to 4″ to 3″ junction
  • 2 x 4-inch caps
  • 2 x tubeless tire valve stems
  • 1 x ball valve
  • 1 x 3-inch pressure test cap
  • 1 x garden sprayer
  • 1 x 6-foot garden hose
  • PVC primer and glue
  • Thread tape
  • Black paint (preferably truck bed liner spray for durability)

Tools:

  • Drill with a 3/4-inch drill bit
  • Saw
  • Tape measure
  • Pipe wrench
  • Heat gun or torch

How to Build Your DIY Portable Shower

Step 1: Measure and Cut the PVC Pipe

Measure and Cut the PVC Pipe

Start by cutting a 2-foot section off your 5-foot length of 4-inch PVC pipe. This will form the main reservoir of the shower tank.

Step 2: Assemble the Pieces for a Test Fit

Assemble the Pieces for a Test Fit

Before gluing, dry-fit all the pieces to ensure they fit properly. The 4″ to 4″ to 3″ junction is used instead of a fully threaded 4″ to 4″ to 4″ joint because:

  1. It allows easier insertion of the 3-inch pressure test cap.
  2. It provides an excellent seal without tools.
  3. It acts as a safety feature, releasing excess pressure if it builds up due to heat expansion.

Important: The pressure cap is rated to 50 lbs of head pressure (approximately 21.67 psi). To avoid exceeding safe limits, do not pressurize beyond 15 psi.

Step 3: Glue the Shower Tank Together

Glue the Shower Tank Together

Using PVC primer and glue, securely connect all pieces. Apply glue to the interior female pieces first, then to the exterior male pieces to ensure a strong bond.

Step 4: Install the Valve Stem

Install the Valve Stem

Drill a hole slightly smaller than the valve stem diameter in a dry section of the tank. Apply PVC primer and a small amount of PVC glue before inserting the valve stem to ensure a watertight seal.

Step 5: Install the Ball Valve

Install the Ball Valve

Choose a location that allows easy access and attach the ball valve to control water flow. Drill the appropriate hole, then heat the area with a heat gun or torch before threading in the valve. Once the PVC cools, remove the valve, apply Teflon thread tape, and reinstall it for a tight seal.

Step 6: Perform a Pressure Check

Perform a Pressure Check

Fill the tank with air and check for leaks. 4-inch PVC is rated to 100 psi, but do not exceed 15 psi to maintain safety.

Step 7: Paint the Shower Tank

Paint the Shower Tank

For durability and heat absorption, spray the assembled tank with black truck bed liner paint. This also helps warm the water in the sun.

Step 8: Install the Shower on Your Vehicle

Install the Shower on Your Vehicle

Use tie straps for temporary installation, or secure it permanently with rubber hoses and cable clamps.

Step 9: Fill the Tank with Water

Fill the Tank with Water

Pour water into the tank through the 3-inch opening.

Step 10: Insert the Pressure Plug

Insert the Pressure Plug

Secure the 3-inch pressure test cap into place to prevent leaks.

Step 11: Pressurize the Tank

Pressurize the Tank

Use a 12V tire inflator to pressurize the tank. Do not exceed 15 psi.

Tip: If you remove the pressure cap, gravity alone will provide a steady flow, conserving water while still allowing effective showering.

Step 12: Choose Your Shower Attachment

Choose Your Shower Attachment

Attach a 6-foot garden hose and a garden sprayer for adjustable water flow. The 3/4-inch fitting allows compatibility with other standard garden hose attachments.

Other Important Details

  • Safety: The pressure test cap acts as a fail-safe in case of over-pressurization.
  • Water Conservation: A gravity-fed option allows the water to last longer.
  • Heat Absorption: Black paint helps warm the water naturally in the sun.
  • Portable: Easily detachable for cleaning and storage.
  • Multi-Use: Great for showering, rinsing off gear, or washing dishes while camping.

Summary

A DIY roof-mounted portable shower is a cost-effective and convenient solution for outdoor enthusiasts. By following this simple step-by-step guide, you can build a durable and efficient pressurized shower for your next adventure. Whether you need a quick rinse after a beach trip or a full shower while camping, this homemade portable shower has you covered. Give it a try and let us know how it works for you!

This plan is a contribution by [Joshuat5]. Project Via Instructables – Get the PDF Instructions here.

diy roof rack outdoor shower

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